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Testing Materials for Construction of Boilers

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TESTING MATERIALS FOR CONSTRUCTION OF BOILERS In order to determine the strength and the other qualities of the materials, specimens are tested. The results of these tests show the ultimate tensile strength, elastic limit, contraction of area and elongation.

The simplest way to test a piece of iron bar or plate would be to fix it firmly at the upper end and hang weights on the other end, adding other weights until the bar is broken. This is but a crude method, and in order that the elastic limit and elongation may be determined at the same time, testing machines are used. There is a large variety of testing machines, adapted for various materials, but the general principles are the same.

Testing Machines.

The testing machine consists of a frame and two heads, to which the ends of the test piece are fastened by wedges or other devices. By means of steam or hydraulic power one head is drawn away from the other for tensile tests. The pull is transmitted to some weighing device, usually levers and knife edges like the beam of ordinary platform scales. In small machines the pull may be applied by a lever.

Testing Materials for Construction of Boilers

Testing machines are made for all varieties of testing: tensile, compressive and shearing stresses. Also for deflection of beams and for strength of wood, cement, brick and stone. Fig. 1 shows an Olsen testing machine designed for tensile and compressive tests of iron and steel.

In order to test materials, test pieces or specimens are prepared. For testing iron plate the test piece should be at least 1 inch wide, about 2 feet long and planed on both edges. Many engineers recommend these dimensions. According to the Board of Supervising Inspectors of Steam Vessels, the test piece should be 10 inches long, 2 inches wide and cut out at the center.

To ascertain the tensile strength and other qualities of steel, a test piece should be taken from each plate. These test pieces are made in the form as shown in Fig. 2. The straight part in the center is 9 inches long and 1 inch wide ; and to determine elongation it is marked with light prickpunch marks at distances 1 inch apart, the marked space being 8 inches in length. The ends are 1-1/2 inches to 2 inches broad and 3 inches to 6 inches long.

As has been explained in "Mechanics," the force necessary to break the piece is the proportionate part of the tensile strength per square inch. Thus if the test piece having a reduced section of .4 square inch is broken at 19,200 pounds, the tensile strength of the plate is (19,200/0.4) = 48,000 pounds per square inch.