Steam Boilers

grate, hour, required, heating, degrees, cubic, heat, ratio, coal and feet

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Water-tube boilers are often used for heating purposes, but more especially in connection with power plants. The method of com puting the required H. P. is the same as for tubular boilers.

Sectional Boilers. Fig. 13

shows a common form of cast-iron boiler. It is made up of slabs or sections, each one of which is con nected by nipples with headers at the sides and top. The top header acts as a steam drum, and the lower ones act as mud drums; they also receive the water of condensation from the radiators. The gases from the fire pass backward and forward through flues and are finally taken off at the rear of the boiler.

Another common form of sectional boiler is shown in Fig. 14. It is made up of sections which increase the length like the one just described. These boilers have no drum connecting with the sections; but instead, each section connects with the adjacent one through openings at the top and bottom, as shown.

The ratio of heating to grate surface in boilers of this type ranges from 15 to 25 in the best makes. They are provided with the usual attachments, such as pressure-gauge, water-glass, gauge-cocks, and safety-valve; a low-pressure damper regulator is furnished for operat ing the draft doors, thus keeping the steam pressure practically con stant. A pressure of from 1 to 5 pounds is usually carried on these boilers, depending upon the outside temperature. The usual setting is simply a covering of some kind of non-conducting material like plastic magnesia or asbestos, although some forms are enclosed in light brickwork.

In computing the required size, we may proceed in the same manner as in the case of a furnace. For the best types of house heating boilers, we may assume a combustion of 5 pounds of coal per square foot of grate per hour, and an average efficiency of 60 per cent, which corresponds to 8,000 B. T. U. per pound of coal, available for useful work.

In the case of direct-steam heating, we have only to supply heat to offset that lost by radiation and conduction; so that the grate area may be found by dividing the computed heat loss per hour by 8,000, which gives the number of pounds of coal; and this in turn, divided by 5, will give the area of grate required. The most efficient rate of combustion will depend somewhat upon the ratio between the grate and heating surface. It has been found by experience that about of a pound of coal per hour for each square foot of heating surface gives the best results; so that, by knowing the ratio of heating surface to grate area for any make of heater, we can easily compute the most efficient rate of combustion, and from it determine the necessary grate area For example, suppose the heat loss from a building to be 480,000 B. T. U. per hour, and that we wish to use a heater in which the ratio of heating surface to grate area is 24. What will be the most efficient rate of combustion and the required grate area? 480,000 - 8,000 = 60 pounds of coal per hour, and 24 _ 4 = 6, which is the best rate of com bustion to employ; therefore 60 _ 6 = 10, the grate area required.

There are many different designs of cast-iron boilers for low-pressure steam and hot-water heating. In gen

eral, boilers having a drum connected by nipples with each section give dryer steam and hold a steadier water-. line than the second form, especially when forced above their normal ca pacity. The steam, in passing through the openings between successive sec tions in order to reach the outlet, is apt to carry with it more or less water, and to choke the openings, thus producing an uneven pressure in different parts of the boiler.

In the case of hot-water boilers this objection disappears.

In order to adapt this type of boiler to steam work, the opening between the sections should be of good size, with an ample steam space above the water-line; and the nozzles for the discharge of steam should be located at frequent intervals.

1. The heat loss from a building is 240,000 B. 1'. U. per hour, and the ratio of heating to grate area in the heater to be used is 20. What will be the required grate area? Ans. 6 sq. ft.

2. The heat loss from a building is 168,000 B. T. U. per hour, and the chimney draft is such that not over 3 pounds of coal per hour can be burned per square foot of grate. What ratio of heating to grate area will be necessary, and what will be the required grate area? Ans. Ratio, 12. Grate area, 7 sq. ft.

Cast-iron sectional boilers are used for dwelling-houses, small schoolhouses, churches, etc., where low pressures are carried. They are increased in size by adding more slabs or sections. After a certain length is reached, the rear sections become less and less efficient, thus limiting the size and power.

Horse-Power for Ventilation.

We already know that one B. T. U. will raise the temperature of 1 cubic foot of air 55 degrees, or it will raise 100 cubic feet i f of 55 degrees, or of 1 degree; therefore, to raise 100 cubic feet 1 degree, it will take 1 or 's° B. T. U.; and to raise 100 cubic feet through 100 degrees, it will take 'R s X 100 B. T. U. In other words, the B. T. U. required to raise any given volume of air through any number of degrees in tempera ture, is equal to Volume of air in cubic ft. X Degrees raised To compute the H. P. required for the ventilation of a building, we multiply the total air-supply, in cubic feet per hour, by the number of degrees through which it is to be raised, and divide the result by 55. This gives the B. T. U. per hour, which, divided by 33,000, will give the H. P. required. In using this rule, always take the air-supply in cubic feet per hour.

1. The heat loss from a building is 1,650,000 B. T. U. per hour. There is to be an air-supply of 1,500,000 cubic feet per hour, raised through 70 degrees. What is the total boiler H. P. required? ANs. 10R.

2. A high school has 10 classrooms, each occupied by 50 pupils. Air is to be delivered to the rooms at a temperature of 70 degrees. What will be the total II. P. required to heat and ventilate the building when it is 10 degrees below zero, if the heat loss through walls and windows is 1,320,000 B. T. U. per hour? Arcs. 106+.

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