Pulley

pulleys, clutch, motion, planes, shaft, band and belt

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The rims of pulleys, round which flat bands are wrapped, may be truly cylindrical, in which case the belt will run indifferently at any part of the pulley, or the rim may be swelled towards the centre, when the central line of the band will tend to run in the diametral plane of the pulley. This self-guiding property may be explained by the tendency which a flat band has, when running upon a conical pulley in a direction normal to its axis, to describe a spiral path as it wraps on to the surface because of the lateral stiffness of the material; the advancing side therefore tends to rise towards the highest part of the cone. In practice the pulley rim is curved to a radius of from three to five times its breadth.

Parallel Shafts.

Parallel shafts may be driven by flexible bands or connectors passing over pulleys, the central planes of which coincide, without any guiding arrangements for the belting.

The shafts revolve in the same or opposite directions, according as the belt is open or crossed. Means of changing the relative speeds of rotation are furnished by pulleys of continuously varying diameter, or by speed cones (see MECHANICS : Applied).

A common arrangement for driving a lathe spindle, in either direction at several defi nite speeds, is to provide a countershaft on which are mounted two fixed pulleys and two loose pulleys to accommodate two driv ing belts from the main shaft, one of which is open and the other crossed. The belts are moved laterally by the forks of a striking gear pressing on the advancing sides of the belts, and the pulleys are arranged so that the belts either wrap round the loose pulleys, or can be shifted so that one wraps round a fixed pulley, while the other still remains on its loose pulley. Motion in either direc tion is thereby obtained and a considerable variation in the speed of rotation can be obtained by providing a cone pulley on the countershaft, which drives the cone pulley secured to the lathe spindle by a separate band. The dimensions of the pulleys are generally so arranged that the return motion of the lathe spindle is faster than the forward motion.

When pulleys are mounted on shafts which are parallel to one another, the band will retain its position, provided that its cen tral line advances towards each pulley in the diametral plane of this latter. This condition is fulfilled in the example shown by fig. 2, in which the central planes of each pulley pass through the

points of delivery of the other pulley for the given direction of motion. If the motion is reversed the condition is no longer sat isfied and the belt will leave the pulleys. In more complicated cases guide pulleys must be used. In the most general case for inclined pulleys, any two points may be chosen on the line of intersection of the diametral planes, and tangents drawn to the pitch circles of the pulleys. Guide pulleys are set with their dia metrical planes in the planes con taining corresponding pairs of tangents, and a continuous belt wrapped round these pulleys in due order can then be run in either direction.

The rims of pulleys for hemp or other ropes or cords are grooved, and the sides are usually either inclined at 45° or curved to give a sharper angle at the outside than at the bottom of the groove ; in the latter case, as the rope wears it engages in a groove of greater angle and less effective grip. Wire ropes are injured by the lateral crushing of the material, and in this case the grooves are wide enough to allow the rope to rest on the rounded bottom, which is lined with leather or wood to diminish the wear and increase the friction. In English practice there are as many separate endless ropes as there are pairs of grooves in the two pulleys to be connected, but in cases of American practice the rope is continu ously wound round the two pulleys, and the free end passes over a pulley mounted on a movable weighted carriage to adjust the tension.

Pulleys may be detachably connected to a shaft by friction clutches, so that they may be thrown in and out of engagement at will. The section, fig. 3, shows a clutch for a rope-driven pulley A, which runs freely on a bush B on the shaft, and is provided with an enlarged cylindrical nave or clutch box C. A split ring D, carried by the clutch and turning with it, can be thrust against the clutch box by right- and left-handed screws E, so that a sufficient grip is obtained to cause the clutch and the pulley to turn as one piece. The engage ment of the pulley and clutch is deter mined by a hand-controlled block F sliding on the shaft, the movement of which is communicated to the right- and lef t handed screw shafts by links G connected to the levers H.

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