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Accumulator - Electrical Characteristics

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ACCUMULATOR - ELECTRICAL CHARACTERISTICS Accumulators in Repose.-Accumulators contain only three active substances—spongy lead on the negative plate, spongy lead peroxide on the positive, and dilute sulphuric acid between them. Sulphate of lead is formed on both plates during discharge and brought back to lead and lead peroxide again during charge and there is a consequent change in the strength of acid during every cycle. The chief properties of these substances are shown in the Table.

'Jour. Amer. Instit. Elect. Eng. 1924, xliii. 709.

The curve in fig. 4 shows the relative conductivity of all the strengths of sulphuric acid solutions, and by its aid and the figures in the preceding table, the specific resistance of any given strength can be determined.

The lead accumulator is subject to three kinds of local action. First and chiefly, local action on the positive plate because of the contact between lead peroxide and the lead grid which supports it. In carelessly made or roughly handled cells this may be a very serious matter. It would be so in all circumstances if the lead sulphate formed on the exposed lead grid did not act as a covering for it. It explains why Plante found "repose" a useful help in "forming" and also why positive plates slowly disintegrate ; the lead support is gradually eaten through. Secondly, local action on the negative plate when a more electro-negative metal settles on the lead. This often arises when the original paste or acid contains metallic impurities. Similar impurity is also introduced by scrap ing copper wire, etc., near a battery. Thirdly, local action due to the acid varying in strength in different parts of a plate. This may arise on either plate and is set up because two specimens of either the same lead or the same peroxide give an e.m.f. when placed in acids of different strengths. J. H. Gladstone and W. Hibbert found that the e.m.f. depends on the difference of strength (Jour. Inst. Elect. Eng. 1892). The observations with very strong acid were difficult to obtain. C. Hein (Elek. Zeit 1889), F. Strienz (Ann.

Phys. Chem. xlvi. 449) and F. Dolezalek (Theory of Lead Accu mulators, p. 55) have also given tables.

It is only necessary to add to these results the facts illustrated by the following diffusion curves, in order to obtain a complete explanation of the behaviour of an accumulator in work. Fig. 6 shows the rate of diffusion from plates soaked in acid of density 1.'75 and 'then placed in distilled water as described in a paper by R. Duncan and H. .Weigand (Elec. World N.Y. 1889), who were the first to show the im portance of diffusion. About one half the acid diffused out in 3o minutes, a good illustra tion of the slowness of this process. The rate of diffusion is much the same for both posi tive and negative plates, but slower for discharged plates than for charged ones.

The influence of diffusion on the electromotive force is illus trated by fig. 7. A cell was pre pared with 20% acid. It also held a porous pot containing stronger acid, and into this the positive plate was suddenly transferred from the general body of liquid. The e.m.f. rose by diffusion of stronger acid into the pores. Curve I. in fig. 7 shows the rate of rise when the porous pot con tained 34% acid, curve II. was obtained with the stronger (58%) acid. Of these two curves the first is more useful because its conditions are nearer those which occur in practice.

At the end of a discharge it is a common occurrence for the plates to be standing in 25% acid, while inside the pores the acid may not exceed 8% or o%. If the discharge is stopped, we have conditions somewhat like fig. 7 and the e.m.f. begins to rise and increases by about o•o8 volt in one minute.

In examining the effect of repose on a charged cell, Gladstone and Tribe's experiments show that peroxide of lead lying on its lead support suffers from local action, which reduces one molecule of Pb0, to sulphate at the same time that an atom of the grid below it is also changed to sulphate. There is thus not only a loss of the available peroxide but a corrosion of the grid or plate. It is through this action that the supports gradually give way. On the negative plate an action arises between the finely divided lead and the sulphuric acid, with the result that hydrogen is set free :— This involves a diminution of available spongy lead, or loss of capacity, occasionally with serious consequences. In the discharge it becomes sulphated in excess since the better positive maintains the e.m.f. too long. In the succeeding charge, the positive is fully charged before the negative and the differences between them tend to increase in each cycle.

Charge and Discharge.

The most important practical con siderations with an accumulator are :—its maximum rate of work ing ; capacity at various discharge rates ; efficiency ; and length of life. Apart from mechanical injury all these depend primarily on the construction of the cell, and then on the method of charging and discharging. For each type and size of cell there is a normal maximum discharging current. Up to this limit any current may be taken ; beyond it, the cell may suffer if discharge be continued for any appreciable time. The most important point to attend to is the voltage at which discharge will cease. The potential difference at terminals must not fall below 1.8o volt during discharge at or dinary rates (I o hours) or 1.75 to 1.7o volt for i or 2 hour rate. These voltages indicate that the acid in the pores is not being re newed fast enough, and that if the discharge continues the chemi cal action will change : sulphate will not be formed in situ for want of acid. Any such change in action is inimical to reversibility and therefore to life and constancy in capacity. Thus when at low discharge rates the voltage is 1.80 volt, the acid in the pores has weakened to a mean value of about 2.5% (see fig. 5) which is quite consistent with some part of the interior being practically pure water. With high discharge rates, as much as o.i volt may be lost in the cells by ordinary ohmic fall, so that a voltage read ing of 1.75 corresponds to an e.m.f. of a little over 1.8 volt, and a very weak density of the acid inside the pores. Guided by these figures an estimate can be made of the permissible drop in ter minal volts for any given working conditions.

Fig. 8 shows a typical discharge curve. Noteworthy points are: (I) at the beginning and at the end there is a rapid fall in P D. with an intermediate period of fairly uniform value, (2) when the P.D. reaches 1.6 volt the fall is so rapid that there is no advantage in continuing the action. When the P.D. had fallen to 1.6 volt the cell was automatically switched into a charging circuit, and with a current of 9 amperes yielded the curve in fig. 9. Here again there is a rapid variation in P.D. (in these cases a rise) at the beginning and end of the operation. The cells were now carried through the same cycle several times, giving almost identical values for each cycle. After some days, however, they became more and more difficult to charge, and the return on discharge was proportionately less. It became impossible to charge up to a P.D. of 2.4 volts, and finally the capacity fell away to half its first value. Examination showed that the plates were badly scaled, and that some of the scales had partially connected the plates. These scales were re moved and the experiments resumed, limiting the fall of P.D. to 1.8 volt. The difficulties then disappeared, showing that discharge to 1.6 caused injury that did not arise at a limit of i.8. Before describing the new results it will be useful to examine these two cases in the light of the theory of e.m.f. already given. (a) At the moment when previous charging ceases the pores of the positive plate contain strong acid, brought there by the charging current. There is consequently a high e.m.f. But the strong acid begins to diffuse away at once and the e.m.f. falls rapidly. Even if the cell were not discharged this fall would occur, and if it were allowed to rest for 3o minutes or so the discharge would have begun with the thin line (fig. 8). (b) The pores being clogged by sulphate, the peroxide cannot acquire acid by diffusion, and when 5% is reached the fall in e.m.f. is disproportionately large (see fig. 5). If discharge is stopped, there is an almost instantaneous diffusion inwards and a rapid rise in e.m.f.

Capacity of the Ce11.--A

knowledge of the capacity of the cell for storing electric energy is of great importance, and is read ily determined by allowing a regulated current from a fully charged cell to pass through a recording ammeter or copper volt meter until the voltage has fallen to about i.8 volt. The product of the amount of current in amperes by the length of time in hours gives the capacity of the accumulator in ampere-hours. The rate of discharge must be noted, as the capacity varies somewhat with the rate at which current is taken from the cell.

In fig. 10 diagrams are given of two types of chloride cells showing the curves of voltages during charges following 5-hour discharges, and curves for discharges at 1, 3, 5 and i o hour rates.

Current and Energy Efficiencies.

The current or ampere hour efficiency is the ratio of amp. hours yielded during discharge to the amp. hours required to restore it to its original value by charging. In practice, a current efficiency of 90-95% is normally obtained under working conditions. The energy or watt-hour charged at high rates without damage. Each negative plate con sists of two lead grids riveted together ; stout horizontal and vertical ribs divide the inside space into a number of small com partments which are filled with active material. The sheets of perforated lead on the outer surface of the plates hold the active material in position but at the same time allow free circulation of the acid (figs. i i and 12).

Each pair of plates is separated either by glass tubes which are held in position by guiding pieces cast on to the lugs of the nega tive plates, or by wood board separators which have previously been specially treated to remove deleterious matter. In cells with lead-lined wood boxes, glass tubes are also inserted between the end negative plates and the lead lining of the box to prevent the plates coming into direct contact with the lead lining.

The Chloride Cell.

The chloride cell has a Plante positive with a pasted negative. For the positive a lead casting is made, about o.4in. thick pierced by a number of circular holes about tin. in diameter. Into each of these holes is thrust a roll or rosette of lead ribbon, which has been cut to the right breadth (equal to the thickness of the plate) then ribbed or gimped and finally efficiency is of the greatest value in gauging the practical results of an accumulator. The watt-hours taken up by a cell during charge or given up during discharge are given by the expression : time (in hours) x amperes x average volts. The watt-hour effi ciency is consequently equivalent to the product of the ampere hour efficiency into the ratio of the average volts on discharge to average volts on charge. The watt-hour efficiency of a cell in practice usually ranges from 72 to 78% and is higher for low than for high rates of charge and discharge.

lead, acid, discharge, cell and plates