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Electric Traction

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ELECTRIC TRACTION. Although experimental electric motors were built more than a century ago electric traction is a modern development. Briefly described, an electric railway is a combination of a source of electric energy, means for transmitting it to vehicles along a right of way, including the raising and lower ing of electrical pressures and conversion of type of current, and motors on the several vehicles provided with means for collecting and controllably converting energy into mechanical power.

Early History.

The electric industry, so far as dependent upon dynamo-electric machinery, rests largely upon the researches of the American scientist, Joseph Henry. In 1834-35, only three years after his invention of the electric motor, and a decade fol lowing Faraday's discovery that electricity could produce continu ous motion, Thomas Davenport, a blacksmith of Brandon, Vt., mounted a small motor and primary battery on a small vehicle and operated it on a short circular track. This experiment marked the inception of the electric railway, but for two score years many inventors laboured with small result. Among them were Jacobi on the River Neva, and Robert Davidson of Aberdeen, who about 1838 built a five ton locomotive which made several trips on the Edinburgh-Glasgow railway. The use of the rails to conduct cur rent was first shown in an English patent granted to Henry Pinkus in 1844, while French and Austrian patents were granted to Major Bassolo the following year which indicated the use also of a third rail. In 1847, Prof. Moses G. Farmer, one of the earliest experi menters with incandescent lights, operated a small car at Dover, N.H., while three years later one Thomas Hall exhibited in Boston an automatically reversing car mounted on rails. These are the first recorded instances in which the rails were actually used as carriers of the current, as well as the first use of gear reduction from motor to axle. Soon afterwards Prof. Page of the Smith sonian Institution constructed a locomotive which, driven by a bat tery of Ioo Grove elements, was operated on April 29, 1851 on a road near Washington. These early experiments were doomed to commercial failure, because the source of power was a primary battery, but they indicated what was possible with the evolution of the dynamo-electric machine.

Development of the Dynamo.

Beginning with improve ments by Wheatstone and Cook in 1845 and by Hjork in 1854, in 1858 an unknown inventor disclosed the vital principle of self excitation of the field magnets, and three years later came Pacinotti's invention of the continuous-current dynamo, followed shortly by announcement of self-excitation, developed also inde pendently in 1866-67 by Wheatstone, Varley and Ladd in England, Siemens in Germany, and Farmer in the United States. Three years later Gramme combined the two vital features in a single machine, and to him is due the credit of producing the first com mercial machine for continuous current operation.

Some time elapsed before the remarkable characteristic of re versibility of function was known, with the natural corollary of the electric transmission of energy by the use of two similar ma chines connected in the same circuit, one generating and the other reconverting electricity. It is the fundamental of all modern power development of whatever character. It has been claimed that this principle was enunciated by Pacinotti in 1867, but certainly no use of it was made until about 1873, when Gramme and Fontaine demonstrated it at the Vienna Exposition.

The first public demonstration using the dynamo-electric ma chine was made at the Berlin Exhibition in 1879 by the Siemens firm. The transmission of electric energy for transportation was a natural sequence, and at this exhibition was installed and oper ated an equipment comprising a third of a mile of track, a small locomotive and three cars having a capacity of about 20 people. The current was supplied through a central rail, with running rails for a return. The motor was carried longitudinally, motion being transmitted through spur and bevel gears to a central shaft from which connection was made to the wheels. This exhibit was followed by others at Brussels, Dusseldorf and Frankfort, but the first regular line, a short one with one motor car, was installed at Lichterfelde, and opened for traffic in May 188i . At first both rails ' were used for conducting the current at low potential. The motor. was carried on a frame underneath the car between the wheels, the power being transmitted to the axles by steel cables, and a speed of about 3o m. per hour was attained. Some years later the rail distribution was replaced by overhead conductors. The Siemens firm also installed at the 1881 Paris Exposition a tram way about a third of a mile long. The overhead conductors con sisted of two slotted tubes, in which slid shoes held in contact by an underrunning wheel on a framework supported by the con ductors and connected to the car by flexible cables. The motor was placed between the wheels and the power transmitted by a chain.

About this same period various American inventors undertook experimental work. With the possible exception of one George Greene of Kalamazoo, Mich., who repeated some of the early primary battery experiments, apparently the first of these were Stephen D. Field and T. A. Edison. These inventors became involved in a patent interference with each other and with Siemens, all having filed applications within a few months in 1880. Siemens' early testimony was rejected under the existing rules and priority for limited features was awarded to Field, who filed a caveat in 1879, in February of which year he made plans for an electric railway to use current from a stationary generator through a con ductor carried in a conduit, with rail return.

In 188o at Menlo Park, Edison operated a small electric loco motive pulling a trail car. Two of his early lighting dynamos were used, one for generating the current and the other as a motor. The two rails, insulated from each other, were used for current supply through wheel contact, one wheel being insulated from the axle. The power was transmitted to the axle and at first the speed was varied by a friction drum or a belt with a tightener. Two years later, at the instance of Henry Villard, similar experiments were repeated on a larger scale but without material change. The system was impracticable because the use of the two rails as conductors was prohibitive on account of the impossibility of pre venting short circuits under commercial conditions. The method of transmitting and controlling power was likewise impracticable. Siemens meanwhile continued work, constructing experimental roads near Meran in the Tyrol and elsewhere.

At a somewhat earlier period F. J. Sprague, a midshipman in the U.S. navy, had constructed in 188i a series-parallel controlled dynamo and motor of novel design, this method of control having also been independently invented in England by Dr. John Hop kinson the year before. While acting as a juror at the 1882 Crys tal Palace Electrical Exhibition Sprague considered the possibility of operating the District Railway electrically, first planning the use of main and working conductors, the latter to be carried be tween the tracks with automatic means for maintaining tension; but to meet the complication of switches he later conceived the idea of a car moving freely between two contact planes, the ter minals of a constant potential generating system, for which in practice would be substituted the rails and switches, with wheel contact, and roof-supported conductors following the centre lines of tracks and switches, with under contact from a spring-mounted roller carried on the car over the centre of the trucks. This was the genesis of the present trolley in tramway and main line prac tice, but was not put into effect until four years later.

In the fall of 1882 Dr. Finney of Pittsburgh proposed operating omnibuses electrically with current from overhead wires carrying a small trolley connected to the vehicle with a flexible cable, while in England Profs. Ayrton and Perry read a paper on automatic railways before the Royal Institution, and Dr. Fleeming Jenkin, the distinguished Scotch scientist, proposed a telepherage system, or automatic overhead railway for carrying merchandise. The de velopment by Faure and Brush of the storage battery was followed by experiments in London and Berlin in 1883 by Reckenzaun. Here the car body was carried by two trucks, each equipped with a motor and worm gear drive. Two sets of brushes were used and speed varied by using the batteries in series or parallel, with resis tances to reduce sparking in changing.

The Development Period.

In the United States a Belgian, Charles J. Van Depoele, originally a sculptor and an indefatigable worker, attacked the railway problem, on which he left a perma nent impress. His first experiment, using an arc light dynamo as a motor and taking current from a wire laid in a trough, was made at his shop in Chicago in the winter of 1882-83, and in the following autumn the car was exhibited at the Chicago Industrial Exhibition. About this period he tried out an underrunning contact, and in a patent interference with Sprague three years later was successful, because the latter's testimony as to conception prior to re entry in the United States in May 1883 was not available. The English-born Leo Daft in 1883 began work at Greenville, N.J., con tinuing at Saratoga, where his locomotive, "The Ampere," pulled a full sized car. The motor was mounted on a platform and con nected by belts to an intermediate shaft carried between the wheels, from which another set of belts led to pulleys on the driv ing axles. Current supply was by centre and running rails at low potential. Speed variation was obtained by variation of field resis tances, both iron and copper being used. In Great Britain, the first installation was for the Portrush Electric railway in Ireland, in 1883 by Siemens Brothers of London and Hopkinson. The power was generated by a water turbine and current at 25o volts trans mitted by a third rail carried on posts along the track, with track return.

Following their experiments in the United States the Field and Edison interests were combined in a corporation, which first oper ated a small locomotive equipped with a Weston machine at the Chicago Railway Exposition in 1883. The motor was connected by bevel gears to a shaft from which power was transmitted by belts to one axle, and the current was taken from a centre rail with track return. A lever operated clutches on the driving shaft and the speed was varied by resistances. Reversal of movement was effected by two movable brushes, only one of which could be thrown into the circuit at a time. A short experiment was made by Field at Stockbridge and another on the 34th street branch of the New York Elevated, but no commercial installations were made by the company. Field later joined with Eickemeyer in the devel opment of a side-rod driven equipment but this was short-lived.

The use of the conduit for carrying the conductors was under taken by Bentley and Knight, who in 1884 installed a 2 m. section and two cars on the tracks of the East Cleveland Railway Com pany, the wooden conduits being laid between the tracks. The motors were carried under the car bodies and power transmitted by cables. This installation was operated during the following winter and abandoned later. At this period J. C. Henry entered the field and installed a small line in Kansas City, using two over head conductors on each of which travelled a trolley connected to the car by a flexible cable. The motor was mounted on a frame supported on the car axle, with power transmitted through a clutch and a nest of gears. Experiments conducted on another section of the road included use of the rails as a return circuit. The col lectors were of different types but the preferred one was a trolley carried by and gripping the sides of the wires.

In the next two years Prof. Short of Denver began experiments on a short track, and the construction with Nesmyth of a section for conduit operation. The series system was used, a constant current being sent through all the motors on the line by automatic sectionalizing of the conductors, the total potential varying accord ing to the number of motors. Speed and direction were varied by shifting the commutator brushes or diverting a part of the cur rent around the motor. The experiments were continued into the following year and repeated at Columbus but failed because of the principle involved.

Daft and Van Depoele meanwhile were continuing work, the former making an installation on the Union Passenger railway of Baltimore, the first in the United States to regularly operate for fares. Here were installed four dummies which pulled regular street cars. Centre and running rails were used for the normal current supply, and at crossings an overhead conductor with under running contact. Daft's most ambitious project was the equipping of a 2 m. section of track on the Manhattan Elevated, on which tests were conducted in 1885 with the "Benjamin Franklin," oper ated by a motor mounted on a platform and pivoted at one end, the drive being through grooved friction drums held in close con tact. Then followed installations in Los Angeles and elsewhere, using double overhead wires carrying a trolley carriage with flexible connection to the cars.

Van Depoele's work in this period was the equipping of a loco motive, current being taken from an underground conduit, to pull a train at the Toronto Exhibition. In the following year he used an overhead wire and a weighted under-contact arm at the end of the car. His next installations were on the South Bend railway with several cars, and in Minneapolis, where an electric car took the place of a steam locomotive. The next year he equipped a road at Montgomery, Ala., first using a travelling trolley connected to the car by a flexible conductor, but later a non-reversible under running contact mounted at one end of the car. Other small installations were made in Windsor, Ont., Detroit, Mich., Apple ton, Wis., and Scranton, Pa. In these equipments the motor was carried on the platform and connected to the wheels by belts or chains. The cars operated from one end only.

Following motor exhibits at the Philadelphia Electrical Ex hibition in 1884, Sprague in the following year essayed a major project, the equipment of the New York elevated system with motors carried on the regular car trucks, beginning actual con struction of a test equipment that was transferred to the 34th street branch of the "L" where regular tests began in May 1886. These motors were the parent models of modern equipment. They were centred on the driving axles, connected to them by adjustable single-reduction gears, and the free ends were carried by springs from the transom, now known as the "wheelbarrow suspension." One set of brushes was used for both directions of movement, and the motors were used not only for propulsion but for braking. A shunt field coil was supplemented by a coil in series with the armature at right angles to the normal field, to prevent shifting of the neutral brush point, this being the first "interpole" winding used on railway motors. They were operated at 600 volts, at each end of the car by similar switches, and variation of speed was effected by inverse changes of resistances and field strength. This control provided the means for regeneration, energy being first returned to the line when slowing down from high speed and the motor circuit then closed on itself. Then construction began of a locomotive car of 30o h.p. capacity, all axles to be equipped. Later followed motors for experiments with storage batteries in Philadelphia, New York and Boston in 1886.

In Europe a short road was installed at Bessbrook-Newry under the direction of the Messrs. Hopkinson in 1885, and one at Ryde in 1886, in which year Holroyd Smith equipped the Blackpool road, using a conduit with a complete metallic circuit, the first of this type abroad. The motor was carried under the car between the axles and connected by chain gearing. Fixed brushes with end contact were used for both directions in running.

The Trolley Age.

Reviewing the conditions in 1887, eight years after the Berlin Exhibition by Siemens, there were only nine installations in Europe and ten in the United States, with an aggregate of about 6o m. of track and less than ioo motors and motor cars, characterized by the utmost diversity of practice. The art was in a chaotic state and commercial success on a large scale, with radical improvements in practice, was essential to focus the advantages claimed for electric traction. In the spring of this year three important contracts were made—two, those for the Union Passenger railway of Richmond, Va., and St. Joseph, Mo., by Sprague; and one for the Observatory Hill railway of Allegheny City, Pa., by Bentley-Knight. The latter road was about 4 m. long, one-quarter being of conduit construction and the remainder hay ing a double trolley line on side poles supporting a travelling trol ley. There were 34 curves and many heavy grades, the maximum being over i 2 % and one averaging 6% for nearly a mile. The cars were equipped with two 15 h.p. over-hung motors geared to the axles, and the control was by resistance variation. This line was opened in 1888 and continued in service for some time, but the conduit was abandoned and new equipment installed with an under running trolley.

The Richmond contract called for completion in 90 days of an installation for a road with i 2 m. of track, at that time unlaid and with route undetermined, of equipment for a complete steam and electric central-station plant and 8o motors on 4o cars, with all the appurtenances necessary for operation. This was nearly as many motors as were in use on all existing installations. Thirty cars were to be operated at one time and many heavy grades and curves negotiated. Finally, the payment was to be $120,000 "if satisfactory." Experimental operation began in the fall of 1887 and regular service in Feb. i 888. The difficulties met were numerous, but after many vicissitudes which taxed the technical and financial resources of the company, success was achieved, and the Richmond road is now recognized as the first of the modern systems in which a large railway was equipped and operated under service conditions by electricity, and as the pioneer of com mercial electric traction.

Its features included distribution by an overhead line over the centre of the track, reinforced by a main conductor in turn sup plied at central points from a constant potential plant operated at 45o volts, and with reinforced track return. Current was taken from the overhead line, at first by fixed upward pressure contacts and later by a wheel carried on a pole supported over the centre of the car and having free up and down and reversible movement. Series-wound motors, one to each axle, were centred on and geared to them on the "wheelbarrow" suspension method, first by single adjustable and then by double reduction gears. All the weight was available for traction and the car could be operated in either direction from either end of the platform. Control was at first by variation of the field coils from series to multiple relation and series-parallel grouping of armatures by a separate switch. Motors were run in both directions with fixed brushes, at first laminated ones placed at an angle, then solid metallic ones with radial bearing and finally carbon ones as proposed by Van Depoele.

Prior to this time the cable system had been adopted on several roads and was under consideration for the West End road of Boston, but was abandoned by its president, Henry M. Whitney, in favour of Sprague equipment. Soon afterwards the cable road in Minneapolis was abandoned. Meanwhile the Van Depoele interests had been absorbed by the Thomson-Houston Electric Company and there followed a period of extraordinary activity in the United States. in which this company and the Sprague Electric Railway and Motor Company were the principal competi tors. It resulted in contracts for over 200 railways within two years. There followed continuous improvement and increase in the size of apparatus. Form-wound armatures, proposed by Eicke meyer, replaced irregular windings, and metallic brushes gave way to carbon, this single change initiated by Van Depoele being of prime importance. Cast and wrought iron yielded to steel, two pole motors to four-pole, double reduction gears to single, and open motors to closed, protected by their own castings. In 1892 the Reckenzaun-Condict single movement series-parallel and resist ance control was adopted and the Thomson magnet blow-out suc cessfully applied to controllers by Potter.

The rapid spread of electric railway in the United States resulted in installations in Europe at Florence-Fiesole, Halle and elsewhere, but it was not until some time later that there was any general adoption of the electric railway. Meanwhile the Sprague Com pany was absorbed in 1890 by the Edison General Electric Com pany, which later combined with the Thomson-Houston Company and others in the General Electric Company, and the Westing house Company also entered the field.

Effect on Telephone Systems.

No sooner had the Richmond road started than there was emphasized a series of disturbances I on the telephone lines, it being the general practice to install tele phones with earth return circuits. The service had become unsatis factory because of the multiplicity of electric installations of various kinds, with consequent ground leakages and troubles from induction. The first attempt to meet this trouble was to replace the ground connection by a metallic return, which obviated most leakage troubles but did not get rid of induction. Numerous law suits followed, the telephone companies attempting to force the railways to use double overhead circuits, but the trolley con tentions were in the main successful and individual balanced metallic circuits, vital to successful operation and without which the long distance telephone is impracticable, were finally adopted.

Heavy Electric Traction.

Despite the success of the trolley there was little immediate effort to extend electric operation to other types of railroad service, and for the next six years the record is that of an industrial development, the replacement of horse and cable power on existing lines and the creation of new ones. How ever, in Nov. 189o, the South London line, originally designed for cable, was opened, using Siemens' electric gearless locomotives, and in Feb. 1892 Sprague offered to install on the New York elevated road two test trains, one to be operated by a locomotive car and the other with motors distributed under the cars, and to make a speed of 4o m. per hour. A year later the Liverpool over head railway was put in operation, with two-car trains, each with one motor but both operated by direct control. In the spring of the same year the Intramural railway was constructed at the Chicago World's Fair with equipment supplied by the General Electric Company, and two years later the Metropolitan West Side elevated road in the same city was equipped on the same general plan, both installations using a motor car to pull trail cars. In May 1896, the Nantasket Beach road, a branch of the New York and New Haven railway, was put in operation ; in Sep tember the Lake street elevated of Chicago, and shortly after wards electric service began on the Brooklyn bridge. There were few attempts, however, to replace steam on main line roads, and only occasionally were electric locomotives used for special reasons. Among the earlier ones built were one of i,000 h.p. in designed by Sprague, Duncan and Hutchinson for Henry Villard for experimental operation on lines out of Chicago, and the still larger locomotive built by the General Electric Company, which began hauling trains in the Baltimore and Ohio tunnel in For a long time the conduit system, after its abandonment in Allegheny City and Boston, remained undeveloped and installa tions were with the overhead trolley, using Soo volt direct current series motors. The first important installation in the United States using a metal conduit in which the two conductors are supported and current collected by a plough carried by the car and projecting through the slot was made in Washington under the direction of Connett. The success of this installation and of tests carried out on the Lenox avenue line in New York led to the adoption of this type to a large extent in New York and in several cities in Europe where the capital expenditure seemed to warrant it.

The

development of interurban railways was aided by the in ventions in polyphase alternating current transmission by Tesla, Farraris and Stanley, and in rotary transformers by Bradley and others. The first proposal to use these in electric railways seems to have been made in 1896 by B. J. Arnold, in plans for a road near Chicago. This road was not built but the plans were utilized for a line two years later, which was the forerunner of the standard practice of to-day.

The Multiple-Unit System.

Although the limitation of dis tance had been thus practically eliminated by the adoption of alternating current for the initial transmission of electric energy to sub-stations from which it could be delivered to the working conductor, whether overhead with running or sliding contact or to protected third rails with top or bottom contacts, there re mained the limitations of operating motor potential and unit capacity of equipment. The former led to the gradual raising of direct-current operating potential from Soo to 3,00o volts, with interpole motors, in the face of much criticism, and the use of alternating currents on overhead lines up to ii,000 volts, and the latter to a new system of control known as the "Multiple-Unit," invented by Sprague in 1895 and first installed on 120 cars of the South Side elevated road in Chicago in 1897. This is a system of electrical control of controllers, by means of which any number of individually equipped cars or locomotives, with or without unequipped units, may be assembled in any desired manner, end relation or sequence, and operated from any one of a number of master controllers through a secondary train line extending throughout the train, with provision for automatic equalization of duty on the different equipments. This development has made possible great aggregations of power under remote control, and the system has been universally adopted on all electrical elevated and subway rapid transit lines, with great resulting increase of capacity and speed of operation, and on all suburban trains and locomotives operated on electrified main lines where two or more units are under a single control.

Future of Electric Traction.

The advantages of electric operation as compared with horse or cable operation are so mani fest that the latter have been practically displaced. This form of electric utility grew until in the United States alone it represented a capitalization of about $6,000,000,000 and an employment of 350,000 people. But the advent of the gasoline engine for private and public vehicles has militated against trolley as well as main' line railroad operation, so that in many cases electric roads, with their restricted route, high capital investment and reduced patron age have been abandoned, while the remainder have been obliged to improve equipment and service. Despite these handicaps the trolley, as a system, has continued. Where traffic is concentrated, as on rapid transit lines with exclusive rights of way, no other form of present known motive power can approach electric opera tion in capacity, efficiency and economy.

The electrification of the standard main line railroads, al though slow in beginning, has already made great progress and may be expected to continue. At first, on account of the high capital costs installations were confined to special conditions, as the operation of city terminals and tunnels. For a general solution the use of high electrical pressure is vital, and before the increased possibilities of the direct current motor were demon strated this need led to attempts to use both polyphase and single phase alternating currents without intermediate moving wayside apparatus. One of the earliest undertakings of this kind was the high speed test on the Zossen Military line in 1903, where a car was operated at 126 m. per hour, current being supplied on the polyphase system from three overhead wires through sliding con tacts at 14,000 volts pressure. The Valentina line, equipped by Ganz, also used the polyphase system, but with the rails as one conductor and at a lower pressure of 6,000 volts. In the United States a like equipment was installed on the Great Northern rail way, but this has been abandoned in favour of the single phase system. The multiplicity of conductors militates against the poly phase system, and where used directly alternating current is now generally supplied through a single overhead trolley line supported by a catenary.

An outstanding example of high-voltage, single-phase electrifica tion is that of the Pennsylvania railroad. Including branch lines and sidings a total of more than 2,000m. of track have been elec trified on this system. Both passenger and freight trains are op erated by electric locomotives from New York to Harrisburg, a distance of 184m., and from New York to Washington, a distance of 226 miles. Local trains of multiple-unit cars are operated in suburban service out of New York and Philadelphia. Other im portant single-phase electrifications in the U.S. are those of the New York, New Haven and Hartford, the Virginian, and the Nor folk & Western railroads. The last two are heavy coal-carrying roads which operate with electric locomotives.

Among the direct current electrifications the largest is that of the Chicago, Milwaukee, St. Paul & Pacific railroad. Nearly 9oom. of track have been electrified at 3,00o volts on this system. At the same voltage the Lackawanna railroad operates suburban serv ice with multiple-unit cars over 16om. of track in northern New Jersey, and the Cleveland Union Terminals Company operates in the metropolitan area of that city.

Suburban service with multiple-unit cars is operated in Chicago at 1,500 volts direct current by the Illinois Central railroad. At 600 volts direct current the New York Central railroad operates a terminal zone for some 3omi. outside of New York, using both electric locomotives and multiple-unit cars. The Long Island railroad also operates at this voltage over some 45omi. of track serving Long Island suburban towns. Both of these systems use a third rail for current collection as do all of the subways and elevated railway lines. The high voltage systems, both direct current and alternating current, have overhead current col lection systems.

Railroad electrifications in England and foreign countries show about the same diversity of types as in the U.S. Direct current opera tion at 600 volts is the usual practice in England, although there has been some electrification at 1,500 volts direct current. Other countries using direct current systems at voltages ranging from 600 to 3,00o in clude Argentina, Australia, Belgium, Brazil, Chile, India, Italy, Japan, New Zealand, the Netherlands, Poland, Spain, and the Union of South Africa. High voltage single phase alternating current installations are found in Germany, Hungary, Norway, Switzerland, and Sweden. Earlier electrifications in Italy were of the three-phase type, but the more recent installations have been 3,00o volts direct current.

BIBLIOGRAPHY.-E.

P. Burch, Electric Traction for Railway Trains Bibliography.-E. P. Burch, Electric Traction for Railway Trains (191I) ; A. B. Herrick and D. C. Boynton, American Electric Railway Practice (1907) ; H. F. Parshall and H. M. Hobart, Electric Railway Engineering (1907) ; Samuel Sheldon and Erick Hausmann, Electric Traction and Transmission Engineering (191I) .

current, car, railway, motor, motors, line and operated