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Flour

wheat, rolls, stone, stones, gradual, middlings and break

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FLOUR, Wheat, a finely ground and bolted product used for food. Ordinary white or bread flour, of which there are a number of grades, is composed of the interior portion of the wheat kernel subjected to processes of pulverization and purification. In the prepara tion of white flour either the major portion or all of the bran, germ and other offal parts are removed. When the entire wheat kernel is ground into a meal, it is called graham flour. When a portion of the bran is removed the i product is usually called purified graham or entire wheat flour.

The history of wheat milling shows that many and gradual changes have taken place since the early times when wheat was pulver ized between stones to the present time when it is reduced by steel rolls. Wheat has vari ously been reduced to flour by means of stone crushers, saddle stones and stone mortars. The ancient Greeks, Romans, Chaldzans and Egyptians used saddle stones for grinding wheat into flour, the wheat being placed in a concave stone and rubbed with a convex stone rocked backward and forward. Saddle stones are still in use among the native Africans, and are known to have been used from earliest times. They are also found among the re mains of the prehistoric Swiss lake-dwellers and mention is made of them in the earliest literature. Their use appears to have been common among all primitive races and they are in use to-day by many barbarous and half civilized nations. Near the beginning of the Christian era, querns or crude crushers in which the parts were fitted mechanically came into use. The upper stone or pestle revolved upon the lower concave stone. The quern was the forerunner of the millstone. Querns are still in use in some Asiatic and European countries. The millstone came into use about the 14th century and was the result of gradual evolution from the stones shaped by nature and operated by hand to specially hewn and dressed millstones propelled by various forms of motive power. In ancient times, flour was prepared in each household, the grinding being done by women, slaves and menials. During the Middle Ages when the feudal system was at its height, crude flour-mills or querns formed a part of the outfit of each castle or estate. In some countries, the right to operate these mills was vested in the clergy, and in early English history frequent mention is made of contests between the people and the landlords and clergy relative to their right to operate these mills or querns.

Until the beginning of the 17th century wheat milling was simply a crude agricultural industry, the earlier mills being operated by slaves, then by oxen. Later water wheels and windmills were used as motive power. About 1820 a flour-mill was first operated by steam. Bolting cloths for removal of the bran have been in use for about two centuries.

About 1870 the present roller process of flour production was introduced from Hungary into America. The process consists of the gradual reduction or pulverization of the floury portions of the wheat kernel between corru gated and smooth steel rolls and of the purifica tion of the product by means of aspirators. During the process of milling, the granular middlings undergo gradual reduction and arc passed from roll to roll. At each break or grinding, the fine flour is removed by bolting, the middlings are separated and passed to other rolls and the tailings are subjected to further reduction. Before passing to the rolls, the wheat is screened to remove loose dirt and weed seeds and occasionally washed to re move adhering dirt and debris; then dried or tempered with steam, as may be necessary in order to more easily effect reduction. The first break simply flattens the kernels after splitting them in halves along the longitudinal groove. The germ is pinched off by the rolls and is readily separated. The flour passes automatically from one break or set of rolls to another. Each break is regulated so as to pulverize a little finer than the preceding one. Each middlings stream is purified by passing through the middlings purifier, suction being applied to remove the fine dust and dirt. Fi nally the various streams are blended so as to form different grades of flour. In large mills, the cleaned wheat is usually elevated to the top of the mill and then passed on to the rolls, and the various resultant flour streams blended in such a way that the final flour product is obtained after being separated into 40 or more separate streams.

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